
Granulation
Controlled wet or dry granulation process to improve powder flow, compressibility, and uniformity before tablet compression as per validated GMP procedures..

Compression
Tablet compression process ensuring correct weight, hardness, thickness, and uniformity through in-process checks and controlled machine parameters.

Coating
Application of protective or functional coating layers to tablets for stability, taste masking, and controlled drug release using validated coating equipment.

Capsule Manufacturing
Accurate filling of powders or pellets into capsules with strict environmental control, machine calibration, and IPC monitoring to maintain product quality..

Liquid Manufacturing
Preparation of syrups, suspensions, and solutions using controlled mixing, filtration, and batch documentation to ensure consistency and GMP compliance.

In-Process Checks (IPC)
Continuous monitoring during production such as weight variation, hardness, pH, viscosity, and appearance to detect deviations early.

Equipment & Machinery
Use of qualified and calibrated manufacturing equipment including granulators, blenders, tablet presses, coating pans, and liquid mixers.

Packaging Operations
Primary and secondary packaging activities ensuring correct labeling, sealing integrity, and traceability as per approved batch records.

Manufacturing Defects & Troubleshooting
Identification, investigation, and troubleshooting of common manufacturing defects such as sticking, picking, capping, weight variation, and coating issues to maintain GMP compliance and product quality.
Pharmaceutical Production Workflow Under GMP
Pharmaceutical production includes granulation, compression, coating, capsule filling, liquid manufacturing, packaging, and in-process checks. Each step follows strict GMP procedures to ensure product quality, safety, and regulatory compliance.
Bullet List:
✔ Granulation & Blending
✔ Compression & Capsule Filling
✔ Coating & Liquid Manufacturing
✔ Packaging Operations
✔ Equipment Qualification & IPC
✔ Defect Control & Troubleshooting
Key GMP Controls in Pharmaceutical Production
- Material verification before processing
- Equipment cleaning and line clearance
- In-process checks (IPC)
- Batch record documentation
- Deviation handling & CAPA
- Training and qualification of operators
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Double Impression in Tablets: 7 Common Causes and Effective Solutions
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Cracking in Tablets: 8 Serious Causes and Proven Prevention Methods
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Tablet Chipping Defect: 10 Proven Causes and Corrective Actions
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Tablet Picking and Sticking: Causes, Remedies, and Prevention Guide
Introduction Tablet Picking and Sticking are among the most common tablet compression defects encountered during pharmaceutical manufacturing. These […]
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Lamination Defect in Tablets: Causes, Prevention, and Troubleshooting Guide
Introduction Lamination Defect in Tablets is one of the most common tablet compression defects encountered in pharmaceutical manufacturing. […]